The Basics of Solar Panel Construction


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Existing instructions for solar panel construction make it sound much more complicated than it actually is.

In fact, the process is not as difficult as you think to make your own solar panels. It becomes difficult only there where one starts making it without a clear knowledge of what is needed and how they are to be used to make solar panels.

Here’s a quick overview of the entire process, just to prove to you how easy it is:

1. Initially, determine if you really need to construct your own solar panel. It may be that you can obtain one that someone is discarding without having to pay anything. You should be aware that you may not have to do this to start with.

2. If you want to do it anyway, here’s the quick-start guide:

It might be tempting to do away with monthly electric expenses altogether by constructing your own solar panels, but I suggest you postpone that goal with this first undertaking.

You should start from a small project in the beginning and then expand on your work. Try to make a 40 or 50-cell solar panel at first phase, observe how it works and then follow through towards the bigger one accordingly.

The process of setting up your first solar panel “experiment” is given below:

First, you’ll need the necessary parts: solar cells found on eBay, several pieces of plywood, tabbing wire, solder, and a rosin flux pen.

Next, place the solar cells in series, face-down, and drop a small amount of solder on each tab, one-by-one.

Next, wire together all the cells so that the wire goes from the back of one cell to the front of the next cell (you connect the tabbed parts on each one). This is the most tedious part of the whole process.

Then, connect each row of solar cells together in parallel form, and attach the cells to the wood using silicone.

Lastly, you need to drill holes for the wiring from the solar cells, both positive and negative. They have to be connected to the inverter before you connect to your electric box.

If you’re uncertain about how to connect everything at the end, call the electrician or the power company for assistance – better safe than sorry.

This is a crash overview but the article can provide you with the basic ideas. Wiring of the solar panels together is the most delicate and troublesome part of this total process. However, the time and practice can make you a master of this art.

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